A powerful application, an air compressor, is utilized by a wide range of people in today’s high-tech world, from auto mechanics to furniture makers, adding large and small industries. While compressed air is used for heavy-duty operations that would otherwise necessitate the use of a large number of people, it is necessary to do regular maintenance on a compressor to guarantee that it is operating correctly.
However, the fact remains that piece of any machine might fail at any time, leading you to question, do air compressors break? And what causes them to break is for what you are here. Excessive heat generated by the compressor is one of the most common causes of compressor failure, and it is typically caused by a lack of refrigerant in the system.
When your air conditioner’s compressor breaks, less air will be forced out of the vents, the air that does come out may be heated, and the system may continue to run without really cooling your home. Let’s look at the consequences of this conclusion to obtain the complete picture.
Significant consequences why an air compressor breaks:
- Electrical Failure
- Condenser Coil Blockage
- Compressor Overheating
- Dispersion of the Evaporator Motor
- Low coolant Concentrations
- Excessive Amount of Refrigerant
- Inadequate lubrication
- Suction lines that are clogged or damaged
Condenser Coil Blockage:
At the very first, lack of maintenance is a significant factor in condenser coil blockage. When they become blocked with dirt, they cannot discharge heat, which puts the compressor under pressure. If you continue operating your system in this state, your compressor may overheat and eventually break, so it is better to avoid and examine it before such circumstances. Additionally, air, moisture, and dirt can all have an effect on your compressor.
In this case, when the inside machinery of an air compressor is not adequately lubricated, the friction between the metal surfaces arises. Primarily, lubrication destroys viscosity over time as a result of extended exposure to heating and cooling cycles. It is possible for grease to condense and lose its ability to appropriately lubricate moving parts in the workplace if the working environment becomes too humid.
Moreover, it is critical to remove the old oil when replacing the oil and lubricant in your air compressor. When old and new oils are combined, it can ultimately damage the quality.
Overheating of the Compressor:
As mentioned previously, overheating is a frequent cause of compressor failure, and there are numerous factors involved in it. Let’s say that if your outdoor unit receives direct light and with that, there is insufficient ventilation surrounding it, the compressor of your unit will overheat. Additionally, excessive voltages can cause the motor to overheat, resulting in compressor failure.
Dispersion of the evaporator motor:
When the evaporator motor of your air conditioner is displaced, the refrigerant will be driven back to the compressor. Considering this situation, it will force the compressor oil out of its proper location, which will increase the lubrication problems for your system. Also, it is evident that it will gradually reduce the compressor’s efficiency and eventually leads it to breakage.
Low Concentrations of Coolant:
The most common cause of breakage is the low concentration of the refrigerant. Without a sufficient amount of coolant in your air conditioner, you will not be able to cool your home. It is a common misconception that refrigerant levels decrease over time. This is incorrect. In your air conditioner, there is no consumption of the refrigerant. If the levels are low, it is likely that there is a leak that needs to be addressed as quickly as possible.
Reducing the amount of refrigerant in the system lowers the pressure, requiring the compressor to work harder to drive the refrigerant through the system. Eventually, this will cease the compressor from functioning entirely. In addition, in the AC coils, the rust and cracks can exacerbate by a lack of maintenance. Thus, routine maintenance is the only way to prevent this problem in the future.
Consumption Filter Breakage:
The intake filter is one of the most readily damaged components of an air compressor due to its physical isolation from the rest of the device. There are certain conditions and things that damage the inlet filter, such as dirt or any debris that comes in. Fortunately, it’s also one of the more straightforward equipment to replace.
Disrupted Compressor Fan:
After inlet breakage, the most common but essential gear in the application is the compressor fan over which the whole system is based on. Precisely because plastic fans are less expensive than metal fans, they are used in a large number of newer air compressors, particularly those on the low-cost end of the market; nonetheless, let me clear the point that they are also more prone to wear and tear.
The most basic cause, yet the most unconcerned too. Mainly dust and filth can accumulate on the condenser coil of your air conditioner, which leads to breakage. Unfortunately, when this occurs, your AC unit will be unable to exhaust enough heat from the system, forcing it to run continuously in an attempt to cool your space. Oil leaks or oil pump failures can result in oil entering areas it should not, contaminating your compressor.
Given that the condenser coil is located outdoors, it’s unsurprising that it can occasionally become covered in dust and dirt. Additionally, in this event, the coil will be unable to scatter the heat it has accumulated, potentially resulting in overheating and immediate damage/breakage of the air compressor.
The compressor is a critical component of your air conditioning unit. With that in mind, you need to ensure that the compressor remains in its best shape and condition. Unfortunately, it’s still possible for your air compressor to break due to various reasons.
Furthermore, dirty coils, insufficient refrigerant, and inadequate insulation can all contribute to compressor overheating, which can result in compressor failure. All in all, there are hundreds of reasons why air compressor break or fail.